MANUAL OPERATION

Astoryas Manuel Kaynak ROI

MANUAL OPERATION
RETURN ON INVESTMENT (ROI) CALCULATOR

TBI products' superior alloy technology improves torch cooling in manual welding operations, reduces burr removal, and minimizes spray usage.

1 FACILITY AND PRODUCTION DATA (Required)
Labor Loss is Being Calculated
📢

ATTENTION: Please note the following consumption values. ONE STATION Enter here.

(You will see it in the right panel) TOTAL ANNUAL PROFIT, (This is calculated by multiplying the number of stations you entered.)

2 CONSUMABLE MATERIAL ANALYSIS (Contact Nozzle)

1. Contact Nozzle (Critical Consumable)

EXTRA: CLEANING AND CHEMICAL COSTS (Required)

🚀 The TBI Difference: CuCrZr + Nikel alaşımı sayesinde ısıya %60’a kadar daha dayanıklıdır. Çapak (spatter) yapışması minimumdur, bu sayede Nozzle cleaning needs and spray usage It will drop significantly.

⚠️ Calculation Note: This analysis is based on standard industry averages. Actual savings may vary depending on the operator's welding technique, wire quality, gas mixture, and amperage levels. To reflect the actual situation in the field, please see the image in the bottom right corner. Simulation Bar You can use it.

🧪 Chemicals & Cleaning: When using TBi Nickel products, the need for deburring spray/paste and the time for mechanical cleaning are reduced on average. %40-%50 is decreasing (Conservative Estimate). These values are reflected in the "Labor and Cleaning Savings" item.
3 TORCH SET CONVERSION (Optional Investment)
💰 MANUAL TORCH CONVERSION OFFER

* The total bid amount you enter here will be deducted from your annual net profit calculation.

🛠️ INVESTMENT AND EQUIPMENT DETAILS (View)

2. Contact Tip Holder

3. Gas Nozzle

4. Swan Neck

5. Manual Torch Cable (Hose Pack)

ANNUAL CONSUMPTION
PROJECTION

📦 PHYSICAL CONSUMPTION (CONTACT NOZZLE)
CURRENT (COMPETITOR)TARGET (TBi)
ANNUAL TOTAL00
MONTHLY AVERAGE00
CONSUMABLE PRICE GAIN€0.00Unit Price Difference(Difference in unit list price between competitor and TBI + Spray profit)
LIFE SAVINGS€0.00Profit from Less Consumption(Extra material costs avoided thanks to longer lifespan)
LABOR AND CLEANING SAVINGS€0.00Operator Productivity Gain(Labor cost for time spent on replacement + cleaning)
HARDWARE DIFFERENCE€0.00Torch Neck and Hose Package(Difference in investment cost)
INITIAL INVESTMENT COST-€0.00(Offer Amount)
TOTAL ANNUAL PROFIT (NET) €0
📉 OPERATIONAL EFFICIENCY SIMULATION
LINE EFFICIENCY: %100
REALIZED ESTIMATED PROFIT€0
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