Applications

PROVEN DURABILITY IN SHIPBUILDING AND HEAVY INDUSTRY

“Shipyards and heavy industrial sites are the world’s most brutal testing laboratories for welding equipment. Saltwater, high humidity, and constant physical impact… At Astoryas, we erase the word ‘stop’ from your vocabulary in these challenging conditions.” UNINTERRUPTED WIRE FEEDING OVER LONG DISTANCES The biggest problem in shipbuilding is the wire feeding problems experienced by operators who have to work meters away from the power unit. The TBi Push-Pull Torch Systems we integrated in this project provide uninterrupted wire feeding over distances of more than 10 meters…

FLAWLESS STRUCTURAL INTEGRITY IN STEEL CONSTRUCTION

“Skyscrapers, bridges, and massive industrial facilities… They all rely on the strength of the weld seam that holds the steel together. At Astoryas, we guarantee 'structural integrity,' not 'margin of error,' in structural steel fabrication.‘ Deep Penetration and High Deposition Rate The most critical factor in joining thick section steel plates is deep penetration and high metal deposition rate. The ESAB Warrior and Aristo Series power units we use in our projects offer stable arc characteristics even at high amperages…

THE FUTURE OF FLEXIBLE MANUFACTURING: COBOT INTEGRATION

“Robotic automation is no longer the exclusive domain of giant automotive factories. At Astoryas, we offer flexible solutions to SMEs and boutique manufacturers with 'Collaborative Robots' (Cobots); solutions that take only hours to install, require no safety cage, and can be programmed without coding knowledge.‘ No Coding, Just Production. Unlike traditional robots, our Next Generation Cobot Systems do not require complex software knowledge. Your operator teaches the robot the welding route by holding it by hand and starts production. This flexibility allows for the production of 10 different parts per day…

FLAWLESS AESTHETICS IN STAINLESS STEEL AND ALUMINUM

“Stainless steel and aluminum are the 'aristocratic' metals of industry. They are unforgiving of flaws, dislike high temperatures, and demand an aesthetically pleasing appearance after processing. At Astoryas, we offer solutions that work with these delicate metals with 'jeweler-like precision.'" Heat Input Control and Pulse Technology The biggest risk in welding these metals is deformation (warping) and loss of corrosion resistance due to overheating. The advanced SuperPulse™ technology of ESAB Aristo Series power units minimizes heat input, thus protecting the material…

MASSIVE STRUCTURES IN WIND ENERGY, FLAWLESS JOINTS

“Yüzlerce tonluk rüzgar kuleleri, yıllarca en sert rüzgarlara ve sürekli titreşime (yorulma) dayanmak zorundadır. Bu devasa yapıları ayakta tutan tek güç, kusursuz kaynak dikişleridir. Astoryas olarak, yenilenebilir enerji sektörüne hız ve dayanıklılık katıyoruz.” Tozaltı Kaynağında (SAW) Maksimum Verim Kule imalatında kalın sacların (40mm+) birleştirilmesi, yüksek metal yığma hızı gerektirir. Projelerimizde kullandığımız ESAB Tozaltı (SAW) Traktörleri ve Güç Üniteleri, Tandem/Twin teknolojisi ile kaynak süresini %50’ye varan…

ROBOTIC PRECISION IN THE AUTOMOTIVE INDUSTRY

“The automotive industry demands zero defects and maximum speed in mass production. As Astoryas, we offer robotic welding solutions that minimize downtime and have high repeatability for both main and sub-industry manufacturers.” TBi Performance in Challenging Conditions The high amperage values used in automotive chassis and body welding shorten the life of standard torches and lead to unwanted downtime in production. The TBi Industries Robotic Torch Systems used in this project, with their special cooling channels and…

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