Cobot System ROI

⇓ PDF Report

Production Inputs

Financial Data
iCobot equipment cost. Welding machine, torch and accessories are evaluated separately.
iThe useful economic life of an investment. Generally accepted as 5 years.
iIt is used to convert salaries paid in Turkish Lira to Euros.
iAnnual OPEX item including periodic maintenance, software and consumables.
Labor & Shifts
iTotal employer cost for a skilled welder (Gross salary + Social Security + Benefits).
iTotal employer cost for the operator running the cobot. (Minimum wage + social security contributions + benefits)
iEach extra shift adds an operator cost; cobot capacity also increases.
iNet production days, excluding public holidays and scheduled shutdowns.
Performance Data
iThe net arc duration achieved by a welder in one hour. Industry average: 20–50 min/hour.
iThe maximum time a cobot can operate continuously. Typically 50–85 minutes per hour.
iPercentage of capacity used after deducting fixture and part loading losses.
i%50 → bir operatör 2 cobotu yönetebilir. Maliyet buna göre orantılanır.

Financial Analysis

⚠ Annual savings are negative. Check input values.
Refund—Payback Period
5-Year ROI—Net Return on Investment
Annual Savings—Cash OPEX difference
Effective Arc—The intensity that occurred
Capacity Analysis
Total Annual Working Hours—
Annual Cobot Arc Clock—
Equivalent Welder Capacity—
Required Operator (FTE)—
Cost Comparison (Annual)
Equivalent Welder Cost—
Cobot Operator Cost—
Annual Maintenance Cost—
Annual Net Cash Savings—
Depreciation AllowanceNon-cash · For informational purposes
—

Visual Analysis & Methodology

Computational Logic — v2.5Capacity = (cobotArcEffective / manualArc) × Number of Shifts
Op.FTE = (opRatio / 100) × ShiftNumber
Net Savings = Manual Cost - Operation Cost - Maintenance
Payback = CAPEX / NetSavings × 12 (months)
ROI = (Net Savings × Year − CAPEX) / CAPEX × 100★ Depreciation is not included in cash flow; it is for accounting purposes only.
Annual OPEX Comparison
Manual Welder
Cobot Total
Net Savings
Cumulative Cash Flow (€)
— Astoryas Automation Ecosystem —

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Cobot
ROKAE · IP67 · TÜV✓

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Cobot Architecture

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TBI · German Engineering

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TBI torch systems TCP stability Thanks to this, there are no deviations in robotic applications. Consistent and stable welding quality is guaranteed under all conditions.

Dijital İkiz
Octopuz · Digital Twin

Independent
Programming

Manage all robot brands on a single platform. Digital Twin Perform offline programming without interrupting production using this technology; reduce the risk of collision to zero in a virtual environment.