Consumable ROI
— Consumable ROI Analysis —
Select the type of operation.,
Start the analysis.
With our welding consumables cost calculator See your annual savings. Enter your current consumable consumption — in real time. your annual net profit,Calculate your payback period and operational profit.
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Annual Net Profit
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Refund Period
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Operational Savings
— Select your operation type —

Automation Line
Robotic Operation
Robot cells, cobot lines — downtime cost and torch life analysis.
Hand Source
Manual Operation
Handheld power stations — labor productivity and material waste analysis.
Select your operation type from above.
1
Facility & Production Data
Mandatory — all calculations are based on these values.
Unplanned change of shift before the end of the shift.
Open → downtime cost is taken into account.
2
Contact Nipple Analysis
Highest power consumption — enter for a single robot.
TBi CuCrZr + Nickel Alloy: Isıya %60'a kadar daha dayanıklı. Az değişim → az duruş → yüksek üretim kapasitesi. Birim fiyat yüksek görünse de yıllık toplam maliyet düşer.
Contact Nipple Holder
Gas Nozzle
Swan Neck
Hose Package
Robotic Operation — Report
Live
Physical Consumption — Contact Nipple
| Rival | TBI | |
|---|---|---|
| Annual Period | 0 | 0 |
| Monthly Average. | 0 | 0 |
Unit Price EffectPrice difference over the same quantity.
€0Life SavingPrice of a less-sold competitor product
€0Operational ProfitLess downtime → extra production time
€0Hardware GainHolder, nozzle, swan neck, hose
€0Initial InvestmentBid amount
−€0
Total Annual Profit (NET)
€0
Complete Steps 1–2 and press Calculate.
Refund Period
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Line Efficiency Simulation
Realized Estimated Profit
€0
1
Facility & Production Data
Required — enter for a single station, then multiply by the total number of stations.
Loss of labor is being calculated.
Open → changeover and cleaning time is converted into labor cost.
2
Contact Nozzle & Cleaning Analysis
Enter for a single station.Cleaning & Chemical Expenses
TBi Nickel Alloy: Burr adhesion is minimal. No nozzle cleaning and spray application are unnecessary. %40–%50 azalır. This saving will be reflected in labor and cleaning costs.
Contact Nipple Holder
Gas Nozzle
Swan Neck
Manual Torch Cable
Manual Operation — Report
Live
Physical Consumption — Contact Nipple
| Rival | TBI | |
|---|---|---|
| Annual Period | 0 | 0 |
| Monthly Average. | 0 | 0 |
Unit Price EffectPrice difference over the same quantity.
€0Life SavingLow consumption + spray savings
€0Labor & Cleaning SavingsReplacement + nozzle cleaning time
€0Hardware GainSwan neck, torch cable difference
€0Initial InvestmentBid amount
−€0
Total Annual Profit (NET)
€0
Complete Steps 1–2 and press Calculate.
Refund Period
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Operator Productivity Simulation
Realized Estimated Profit
€0