Agricultural & Construction Machinery
AGR
Agricultural & Construction Machinery · Chassis Welding · ESAB Aristo 500ix
As your unit cost increases
Your competitors are switching to automation.
Agricultural machinery welding automation, This is a solution to the pressure of seasonal production. Labor costs are structurally rising, OEM buyers are imposing traceable quality requirements, and price pressure from China is narrowing the margin. ESAB Aristo 500ix + ROKAE CR12 reduces unit sourcing costs, makes production output predictable, and meets OEM supplier requirements.
±0.03mm
Repeatable Quality
Each chassis is exactly the same.
500A
Thick Profile Capacity
Chassis, boom, frame welding
<%1
Fire Rate
Rework costs are close to zero.
— Industry dynamics —
Three structural pressures
It's simultaneously eroding your profit margin.
The problems in agriculture and construction machinery manufacturing are structural, not operational. If rising labor costs, OEM quality pressure, and global competition are not considered together, the margin will narrow every year.
Labor costs are increasing unpredictably.
Asgari ücret artışı, SGK prim yükü, fazla mesai — kaynakçı maliyeti her yıl %30-40 yükseliyor. Bu artış sistematik ve öngörülebilir. If you cannot fix your unit cost, your price quotes will lose credibility.
OEM buyers are setting traceable quality requirements.
Major tractor and construction equipment manufacturers are requiring welding parameter records and repeatability certificates from their subcontractors. This is no longer an optional feature; it's a minimum requirement to remain on the supplier list.
Global price pressures are narrowing the margin.
Turkish agricultural machinery exports exceeded $1.5 billion — but gaining a price advantage in global competition is becoming increasingly difficult. Without automation, it's impossible to either reduce unit costs or maintain consistency in export pricing.
High production variability in thick chassis welding.
Tractor chassis, boom arm, frame — 10-25mm thick profile, multi-pass welding. Variations in welder lead to inconsistencies in penetration of the units and a risk of cracking in the field. Each warranty claim wipes out the total profit on that product.
Welding defect detected after painting.
Welding defects that go undetected on the production line are hidden under paint and only become apparent in the field. Grinding, re-welding, and repainting — the true cost of a single defective unit is four times greater than it appears.
Production time per unit cannot be estimated.
Welder variability makes production time uncertain. Different operators, different speeds — inconsistent delivery estimates for the same part. Establishing reliable delivery schedules with OEM buyers necessitates capacity forecasting.
These dynamics all They feed off each other.
A structural problem requires a structural solution — automation breaks this cycle.
— System —
Unit cost control
and OEM compatibility
from the same system.
The ESAB Aristo 500ix is an industrial power unit positioned for heavy industrial applications. QSet™ intelligent parameter system It automatically optimizes arc dynamics according to chassis section thickness and profile type — operator-independent, parameter-consistent welding. More than 250 factory-registered synergy lines are instantly activated for different model requirements. ROKAE CR12 produces each unit with ±0.03mm accuracy, according to registered parameters. Digital records of each production session can be presented as documentation during OEM supplier audits.
Unit cost control,
It is price control.
It is price control.
QSet™
Parameter Control
500A
Heavy Profile Strength
<%1
Fire Rate
ESAB Aristo 500ix + ROKAE CR12
System Specifications
- Welding MachineESAB Aristo 500ix
- Parameter SystemQSet™ Automatic Adaptation
- PeriodMIG · Pulse MIG · Flux-Cored
- Maximum Output500A / %60 Duty Cycle
- Synergy Line250+ Pre-set Programs
- Robot ModelROKAE CR12 · IP67
- Repeatability Accuracy±0.03 mm
- Security CageIt is not required
- Put in to use5 Business Days
— Operational Integration —
To the existing production line
Integrated in 5 days.
No lengthy integration project, dedicated software team, or factory shutdown is required. The system is added to the existing line, managed at the operator level, and production data is collected from the first week.
01
Profile & Thickness Definition
Select the chassis section thickness and material type. Over 250 factories registered synergy lines. QSet™ automatically adjusts the direct current, wire speed, and arc voltage. It compensates for variations in arc distance in real time — zero trial and error.
02
Teach the Source Route
Hold the ROKAE CR12 and guide it along the chassis frame and mounting points. Ghost Teaching technology It records long frame stitches and repeating corner connections. Each pattern program is archived — and can be selected from the archive in seconds when changing patterns.
03
Produce — Each Unit Documented
Each chassis is produced with the same pass sequence, according to the recorded parameters. Flawless seam finishing with SCT, OEM-compliant traceability with digital parameter recording. Production time per unit is predictable, and the delivery schedule is reliable.
Fixed Unit Cost
Labor costs are no longer variable. The system investment cost is fixed — the cost of resources per unit. It remains predictable throughout the year, and your price quotes maintain their credibility.
OEM Supplier Compatibility
The parameters of each production session are in the digital archive. Source traceability certificate in major OEM supplier audits. It can be produced immediately — supplier status is secured.
Flexibility in Model Diversity
There is a wide variety of models in agricultural and construction machinery production. Switching to a program in the archive takes seconds. Different models for different customers, all on the same production line with the same quality standard.
First Pass Quality
The pre-painting welding defect rate drops below %1. The cycle of regrinding, rewelding, and repainting is broken. — hidden rework costs are eliminated.
— Target Audience —
For whom?
Is this the right investment?
For those who perform repeated chassis and frame welding and want to control unit costs, Every agricultural and construction machinery manufacturer aiming to maintain or obtain OEM supplier status.
01
Tractor & Agricultural Machinery Manufacturers
Tractor chassis, plow frame, disc harrow body, trailer body. A system designed for repetitive heavy-duty plowing. Prepared for OEM supplier audits with digital records, cost per unit is predictable.
02
Construction Equipment & Excavator Manufacturers
Excavator boom arm, backhoe loader frame, construction machine chassis. Repeatable welding quality in structures operating under high forces. It is directly related to the warranty cost — initial pass quality eliminates this cost.
03
Contract Manufacturing & Component Suppliers
Contract manufacturing companies that produce chassis, cabins, and construction components for large manufacturers. Different model programs are archived for different clients — when changing models, choose from the archive instead of reinstalling.
04
Export-Oriented Manufacturers
Türkiye's agricultural machinery exports exceed $1.5 billion. Buyers in export markets expect repeatable quality certificates and consistent delivery schedules. The system meets both of these requirements simultaneously.
- To compare -
Manual production,
Is it a controlled system?
Labor costs are increasing while unit output remains constant. The system handles the same workload with lower variable costs and higher quality consistency.
Manual Production
Aristo 500ix + CR12
Unit cost estimationVariablePredictable
OEM quality certificateNoneDigital record
Consistency of influenceAccording to the operatorQSet™ fixed
First pass quality%80–90>%99
Model changeover periodLong setupSeconds from the archive
Annual cost slope%30-40 artışStill
Daily production capacity7.5 hours24 hours
Delivery schedule reliabilityVariablePredictable
— Investment Analysis —
Increasing production costs
Secure it with automation,
Eliminate OEM return risk.
In agricultural and construction machinery manufacturing, even a small inconsistency in chassis or boom welds can lead to irreparable OEM rejections, structural safety deficiencies, and massive rework losses. Unpredictable labor costs shrink your profit margins, while your risk grows daily with traditional methods. With ROKAE's mobile welding cell, stabilize your production costs once and for all — achieve flawless weld penetration to heavy-duty industry standards, securing your profitability on every single part.
Calculate Return on Investment →Welder's total annual labor cost~ ₺2,000,000
Fire & rework cost~ ₺300,000
OEM return & warranty cost estimation~ ₺150,000
Total annual variable cost~ ₺2,450,000
System investmentOne-Time Payment
— Turnkey Package —
Open the box,
Start production in 5 days.
We are selling a fully functional system, not an integration project. This includes installation and commissioning specifically for agricultural and construction machinery lines.
✓ System Content
All Inclusive Package
No extra costs, no surprises.
- ROKAE CR12 Cobot — 12kg load, IP67, 1327mm reach
- ESAB Aristo 500ix — QSet™, 250+ synergy lines, Pulse MIG
- TBI 82W Robotic Torch — High amperage, long lifespan
- Chassis & profile synergy sets — Ready-made programs based on section thickness.
- Mobile platform — Wheeled, can be positioned within the line.
- Turkish HMI interface — Model-based program archive
- On-site installation — Astorian engineers
- 1 year warranty — The entire system
✓ Service & Support
You Produce, We Support
We don't leave you alone after the sale.
- Remote support — 24/7 technical support line
- Istanbul center — Nationwide field support in Türkiye
- Spare parts stock — TBI consumables & ESAB consumables
- Periodic maintenance — Scheduled service visits
- New model program — With remote support
- Program archive — All model and synergy programs
- ROKAE official distributor — Turkish official
- ESAB authorized dealer — Guaranteed original product
— Next step —
Controlling your unit cost
It's not a choice, it's a necessity of competition.
System in stock, ready to use. It can be deployed in 5 days and generate measurable data from the first week. Contact us today for a customized technical analysis and return on investment calculation for your production line.
